3/5/7ply Carton Box Corrugated Cardboard Paperboard Making Packing
Production Line Machine
3/5/7ply Carton Box Corrugated Cardboard Paperboard Making Packing
Production Line Machine
2/3/5/7-layer Corrugated Cardboard Production Line
Higher productivity, better paperboard quality, adoption of central
control system, simple and easy operation, convenient repair and
maintenance, reliable and safe, greatly lower degree of manpower
requirement; mainly consist of the following equipments.
1). Mill Roll Stand (Electrical or Hydraulic)
2). Preheater (Surface Paper & Core Paper)
3). Vacuum Adsorption Single Facer
4). Overhead Conveyer Bridge
5). Gluer (Duplex, Triplex, Quadruplex, etc.)
6). Double Facer (Heating Plate & Cooling Finalize)
7). Thin Blade Slitter Scorer
8). NC. Cut-off Machine
9). Stacker & Conveyer
10). Heating System (Steam, Oil, etc.)
11). Glue Kitchen System
12). Air Compression System
13). Electrical Control System, etc.
1.Hydraulic Reel Stand
Structure and Features:
1,Symmetrical structure,can carry two kraft paper at one time,which
can work without brake.
2,Reel paper lift-lower, clamp, loosen, movement, contra position
operated by hydraulic.feeding kraft / reel paper quickly.
3,Brake: pneumatic brake
2.320mm Fingerless Type Single Facer
Feature:
Single facer is design for producing single-face corrugated
paper,the medium process into wave-paper, and past glue on the top
of flutes, stick with liner become into single-face corrugated
paper.
★. Upper corrugating roller lift-down controller by two hydraulic
cylinder.
★ Cylinder with magnetic valve button & hydraulic station control
pressure roller
★. Gluing group: Advance and retreat of the glue roller house is
control by two pneumatic cylinders.
★. Adjust glue thickness: Quantity of pasting glue and control glue
is control by the clearance between glue roller and doctor roller
adjustment and the inter-face appear control, figure show gluing
details.
★. Adjust advance and retreat of glue roller and pressure roller
clearance: The electric motor drive cam micro-adjust, and display
the adjusting quantity on inter-face by the motor.
★. Adjust pressure roller clearance: The electric motor drive cam
micro-adjust, and display the adjusting quantity on inter-face by
the displacement sensor.
★. Main drive part: Main drive with the separate gear box to shift
drive, gear is made from high quality alloy steel and the dip oil
type, low noise, long life.
★. Driving part details: The gear box transfer the kinetic energy
to the three rollers (upper, down corrugated roller and pressure
roller) through the universal transmission shaft. The structure
ensures the stable performance, easy and fast to maintenance.
★. Gluing roller idle running part: gear reducer motor,avoid glue
dry on roller when machine paused.
★. Add three steam turning tie-ins, steam tube and one backwater
equipment.
★. The iron blank on top of machine can separate disconnect to
clean garbage inside, not need disconnect whole machine.
★.The axis of upper, down corrugated roller and pressure roller
adopt the resistant high temperature oil to lubricate
3.PreheaterØ 600mm
1, The preheater roller is under the stander of the 1st
class(grade) pressure vessel of the national.
2, All the surfaces of every rollers have been grinded with high
accuracy and chromed plated to less the resistance of paper
preheating, long service of using life.
3, Electric to enlarge the preheating area, preheating area can be
in 360° to adjust the preheating
Area.
4.Gluer
Structure and Features:
1, Glue rollers' surfaces are annealed, inside hold processed, with
dynamic balanced.
The surface is grinded and carved reticulated mottles, glue balance
and cost less
2, The glue rollers' turning is controlled by frequency variable
motor& frequency variable controller. With frequency variable
controller, the glue rollers' speed can follow the double facer or
by himself.
3, To prove the nice glue water and do not waste, we adopts auto
recycle glue supply, with glue amounts effective controlled, to
avoid the glue to become sediment, auto track glue amount.
4, All the rollers surfaces are grinded then chromed plated.
5, Up & down level glue is driven by one frequency variable motor.
5.Conveying Bridge
The Main Frame is connected with channel steel, and angle steel.
2, With Protecting Handrail on both sides and safety pedal, the
operation side is installed with safety ladder, to make sure the
safety and convenience of the worker.
3, PVC feeder belt to transport the single or double face
corrugated sheet with corrugated type.
4, Vacuum suction tension control, suction pipe(140mm) with
adjusting valve,draw fan power can be adjusted freely.
5, Electric to correct the position of feeding( two sets),correct
parts are driven byfast and accuracy to position, steady to move.
6.Double Facer
1, Hot Plates' surfaces is grinded and then chromed
plated,width:600mm.total 14pieces of hot plates, cold shaping
part:4m length.
Hot plates are made by container plates, can pass the national
first level pressure container standars
2, Hot plates adopts the compressed gravity press rollers
structure.
3, Press rollers' lifting up and down are driven by hydraulic
structure.
4, Up convey belt left and right correct by auto with both sides,
tension adjusting system:2 sets; down belt manual small amount
adjust.
5, Drive rollers' surface is wrapped by rubber, Y shape
structure,with middle height,to make sure the board can be out
smoothly
6, Drive part,gear oil drown lubricating type, with liquid level
meter shown.
7, Main drive motor: Variable frequency motor, high force when low
speed start, high speed adjusting range, steady to use,easy to
mend.
8, Structure inside of Heating Plates: separated structure to let
the steam transported with
S shape and separated from water.
7.Electric Slitter Scorer
Structure and Features:
1. Can store 999 orders, non-stop automatically or manually to
change order.
2. Change order fast, 3-8 seconds for changing order, the two
machines can be achieved with no slow down immediately for a
single.
3. Automatic tracking production line speed to ensure its
synchronization with on-line production management system, and
compatibility.
4. By the high-quality imports of industrial computers and
high-performance programmable controller configuration, lower
computer control system.
5. Three kinds of pressure line forms: convex on concave (three
lines), convex on the concave (five lines), convex on the flat, all
three pressure lines can form an electric conversion. Creasing
wheel depth by computer control, linear, easy to bend.
6. Using a thin tungsten steel alloy blade, blade sharp, long life
of more than 8 million meters.
7. Brothers of computer control, automatic or manual knife
sharpener, you can trim the edge of the Brothers, improve
production efficiency.
8. Imported synchronous drive unit, semi-precision, long life, low
noise operation
8.NC Cut OffStructure and Features:
1, Cutting length:500mm-9999mm.
2, Cutting precision:±1mm.
3, Uses the independent oil pump and the filter coordinates two
groups of copper tubes to distribute in various gears position for
the oil,the lubrication and cooling.
4, Helical knife structure,type sawtooth knife,decrease cutting
obstruction,low noise.
5, Balance treatment:high quality alloy steel for blade shaft,which
helps to keep it good stability.
6, Sun-shape wheels press cardboard in the front and the rear
conveyer.The transporting is stable and with even pressure,which
avoid jam caused or broken cardboard.
7, This type of Cut-off just consume the one of third energy
compare with the common cutter with its especial
structure,economize above 70% energy to get more money.
8, Exact and adjustable on gap gear assure knife-edge joggle
exactly.running balanceable.
9,Computer system to keep order. Man-machine conversation system
NC. automatic adjust cutting speed by cardboard specification and
maching.The screen display various production message.Can
consult,modification,superaddition and cancel order during running
machine.
10, Germany Serve control system inside of cabinet, to keeping the
machine running fast and stable.
9. Stacker
1. Change order in 5 seconds, automatic counting and automatic
horizontal paperboard delivery.
2. Synchronization with production management control system,change
order automatically with high speed.
3. During working with production management control system, the
waste paperboard less than 700mm duo to change order.
4. Caterpillar type stacking platform, AC servo control movements,
stacking smoothly and tidily.
5. Automatic paperboard side delivery when reach the setting
quantity.
6. Paperboard dam controlled by AC servo system, change order
automatic and fast, suitable for small size paperboard stacking.
7. Standard electric transport conveyor and double side delivery
table.
8. Individually sealed control cabinet, electrical running in clean
environment.
9. Color touch-screen display for easy field operation.
10. Fully automatic operation control, improve efficiency, save
manpower, reduce labor intensity.
10.Glue Making System
1, Supply the glue for the s
ingle facers and double glue machine which use glue water
2, The glue in the glue storage tank are transported by the glue
pump to the device.
3, The storage tank and glue supply tank are with mix device, to
avoid the glue becoming into the sediment.
4, Glue making device: Main Glue mixer, Vice Glue Mixer, Glue
storage tank, glue feeding pump, glue return pump.
5, Glue making system adopts the recycle glue supplying, the rest
glue returns back, the liquid level is auto controlled by floating
ball, the glue from the return tank is transported to the tanks of
each glue using device, to make the functions of the recycle and
saving be true, and avoid the glue becoming into the sediment.
6, After the work finished, rest glue of each glue using devices
are draw to the glue return storage tank to prepare for the next
time using.
7, Responsible for technique guidance, and glue making way.
11.Steam System
Structure & Features:
1, To supply the heating energy for the various heating parts of
the line, and keep the working temperature steady.
2, Each groups are deigned to be single steam supply system,
temperature control by separately, energy saving and adjust
conveniently.
3, Temperature controlled by adjusting the steam pressure, and with
pressure gauge.
4, To long the using line of the rotary joints, the pipe system and
rotary heating parts are connected by metal flexible pipe to
realize the flexible connection
5, All the steam pipes are made of seamless steel pipe, to make
sure the safety under the normal pressure.
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